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  • The Future of Sustainable Development in the Textile Industry Nov 27, 2023
    The textile industry has long been associated with environmental and social challenges due to its resource-intensive processes and often exploitative labor practices. However, in recent years, there has been a growing emphasis on promoting sustainable development within the industry. This article explores the future of sustainable development in the textile industry, focusing on key areas such as eco-friendly materials, circular economy practices, technological advancements, ethical sourcing, and consumer awareness. By adopting innovative approaches and collaborating across the supply chain, the textile industry has the potential to transform into a more sustainable and responsible sector.     The textile industry plays a significant role in our daily lives, providing us with clothing, home textiles, and industrial materials. However, its conventional practices have had detrimental impacts on the environment, including water pollution, high energy consumption, and greenhouse gas emissions. The future of the industry lies in embracing sustainable development practices, which can mitigate these negative effects and create a more responsible and resilient textile industry.   Eco-Friendly Materials: One of the key drivers of sustainable development in the textile industry is the replacement of conventional materials with eco-friendly alternatives. Advances in textile technology have led to the development of innovative and sustainable materials such as organic cotton, recycled polyester, and hemp fibers. These materials have lower environmental footprints, require fewer natural resources, and reduce waste generation. Integrating these materials into the textile supply chain will not only reduce environmental impacts but also meet the increasing demands for sustainable and ethically sourced products.   Circular Economy Practices: The concept of a circular economy, which aims to minimize waste and promote resource efficiency, is gaining traction in the textile industry. Designing products for durability, repairability, and recyclability is crucial for establishing a closed-loop system. By implementing techniques like textile recycling, upcycling, and product take-back programs, the industry can significantly reduce the amount of textile waste ending up in landfills. Additionally, the adoption of innovative recycling technologies, such as chemical and mechanical recycling, is vital for transforming textile waste into valuable raw materials.   Technological Advancements: Technological advancements are instrumental in driving sustainable development in the textile industry. Innovations such as 3D printing, digital textile printing, and nanotechnology present opportunities for resource optimization, increased efficiency, and reduced environmental impact. With 3D printing, textile manufacturers can create complex designs with minimal material waste. Digital textile printing eliminates the need for water-intensive dyeing processes, reducing water consumption and chemical usage. Nanotechnology enables the development of self-cleaning and antimicrobial textiles, reducing the reliance on harsh cleaning chemicals.   Consumer Awareness and Responsible Consumption: The future of sustainable development in the textile industry also relies on consumer awareness and responsible consumption. Educating consumers about the environmental and social impacts of their purchasing decisions is crucial. By embracing the concept of conscious consumerism, individuals can make informed choices, opt for sustainable and ethical brands, and support the demand for eco-friendly products. Furthermore, encouraging practices like clothing repair, second-hand shopping, and garment swaps can extend the lifespan of textiles and reduce the industry's overall environmental footprint.   Collaboration Across the Supply Chain: Achieving sustainable development goals in the textile industry necessitates collaboration and cooperation across the entire supply chain. Brands, manufacturers, suppliers, policymakers, and consumers must work together to implement and enforce sustainability standards. Sharing best practices, knowledge, and resources can create a collective impact, fostering a sustainable textile industry that operates responsibly and transparently.   The future of the textile industry lies in sustainable development practices. By embracing eco-friendly materials, circular economy practices, technological advancements, ethical sourcing, and consumer awareness, the industry can transition towards a more sustainable and responsible framework. The key is to recognize the interconnectedness of environmental, social, and economic factors and strive for holistic change. Together, stakeholders in the textile industry can create a future where fashion and sustainability coexist, promoting a greener and more ethical world.        
  • What are the current trends and prospects of yarn market? Nov 28, 2023
    The yarn market is a vital component of the textile industry, serving as the basic building block for fabric and textile products. In recent years, the yarn market has witnessed significant advancements and transformations driven by changing consumer preferences, technological innovations, and sustainability concerns. This article aims to analyze the current trends and future prospects of the global yarn market, providing a detailed and comprehensive analysis of the industry.   Growing Demand for Sustainable Yarns: One of the key trends in the yarn market is the increasing demand for sustainable and eco-friendly yarns. Consumers are becoming more conscious of the environmental impact of textile production, leading to a rise in the popularity of yarns made from organic fibers, recycled materials, and low-impact dyes. As sustainability becomes a primary concern, yarn manufacturers are adopting eco-friendly production practices to cater to this growing demand.   Technological Advancements: Advancements in technology have revolutionized the yarn market, allowing manufacturers to improve efficiency, quality, and diversity of yarn production. Automation and digitalization have streamlined production processes, reducing labor costs and enhancing productivity. High-speed spinning machines, advanced dyeing techniques, and computerized yarn testing equipment have also contributed to the overall quality and consistency of yarn production.   Increasing Popularity of Specialty Yarns: Specialty yarns, such as textured yarns, slub yarns, and fancy yarns, have gained significant popularity in the market. These yarns add unique visual and tactile effects to fabrics, making them desirable for high-end fashion, home textiles, and niche markets. The demand for specialty yarns is driven by the need for differentiation and customization in textile products, providing manufacturers with opportunities for higher profit margins.   Growing Adoption of Blended Yarns: Blended yarns, which combine different types of fibers, have become increasingly popular in the market. Blending natural fibers with synthetic fibers offers enhanced properties such as durability, wrinkle resistance, and moisture management. These yarns cater to the demand for functional fabrics in sectors like sportswear, outdoor apparel, and industrial textiles.   Emerging Markets:The yarn market is experiencing significant growth in emerging economies such as China, India, and Southeast Asian countries. These regions offer favorable manufacturing conditions, low labor costs, and a large consumer base. The rising middle-class population, increased disposable incomes, and changing fashion trends in these markets are driving the demand for yarns. Additionally, favorable government policies and investments in textile infrastructure contribute to the growth of these markets.   The yarn market is poised for continued growth and innovation, driven by the increasing demand for sustainable yarns, technological advancements, and evolving consumer preferences. As the textile industry aligns with environmental and social sustainability goals, yarn manufacturers are actively adopting eco-friendly practices and investing in research and development. The future of the yarn market holds promise for sustainable, high-quality, and diverse yarn offerings that cater to the evolving needs of the textile industry and environmentally conscious consumers.            
  • What are the innovations in yarn in terms of material, spinning technology and dyeing technology? Nov 29, 2023
    The textile industry is continually evolving, driven by the demand for high-quality, sustainable, and innovative products. In recent years, significant advancements have been made in yarn production, leading to the development of new materials, spinning techniques, and dyeing technologies. These innovations have played a pivotal role in improving the quality, performance, and sustainability of textile products. This article aims to explore the latest technological advancements in the yarn industry and their impact on enhancing the overall textile industry.   Development of New Yarn Materials: The yarn industry has witnessed the emergence of various new materials that offer unique properties and enhanced functionalities. For instance, recycled polyester yarns made from post-consumer plastic bottles have gained widespread popularity due to their sustainability and durability. Similarly, the use of bamboo fibers in yarn production provides a natural, eco-friendly alternative with excellent moisture-wicking and breathability properties.   Advancements in Spinning Techniques: Traditional spinning techniques have been refined and evolved to improve the quality and efficiency of yarn production. One notable innovation is the introduction of compact spinning, which yields smoother and denser yarns with reduced hairiness and improved strength. Additionally, vortex spinning, air-jet spinning, and friction spinning techniques have enabled the production of specialty yarns with unique appearances, textures, and performance attributes.     Sustainable Dyeing Technologies: The textile industry has been under scrutiny for its environmental impact, particularly in the dyeing process. In response, innovative dyeing technologies have emerged to minimize water consumption, chemical usage, and waste generation. One such development is the advent of digital printing, which allows for precise color application directly onto the yarn, eliminating the need for excess dye and reducing water consumption significantly. Moreover, the use of natural dyes derived from plants and eco-friendly dyeing processes like cold dyeing or foam dyeing has gained traction, presenting sustainable alternatives for vibrant and long-lasting coloration.   Nanotechnology in Yarn Production: Nanotechnology has begun to revolutionize the textile industry, enabling the development of advanced yarns with enhanced properties. Nanofibers, produced through techniques such as electrospinning, exhibit exceptional strength, lightweight nature, and high surface area, making them suitable for applications in protective clothing, filtration systems, and medical textiles. Additionally, incorporating nanoparticles into yarns can impart antimicrobial, UV-protective, or self-cleaning properties, elevating their functionality and performance in various end-use applications.       The yarn industry is experiencing a remarkable transformation driven by technological advancements and a growing emphasis on sustainability. The development of new materials, spinning techniques, and dyeing technologies not only improves product quality and performance but also contributes to the overall sustainability of the textile industry. As the industry continues to embrace innovation, it is poised to meet the evolving demands of consumers and contribute to a more sustainable and technologically advanced future.  
  • What is differences between polyester spun yarn and filament? Dec 01, 2023
    Polyester Spun Yarn and Polyester Filament are two different types of yarn made from polyester fibers. Let's explore their differences in terms of material, production process, utility, and their influence on the yarn market.   Material:Polyester Spun Yarn produced from short polyester fibers, also known as staple fibers. Polyester Filament is made from long continuous polyester fibers.   Utility: Polyester Spun Yarn is widely used in various textile applications, including apparel, home furnishings, and industrial textiles. It is particularly suitable for fabrics that require softness, breathability, and moisture-wicking properties.Polyester Filament  is commonly used in applications where high strength, smoothness, and luster are desired. It finds applications in fabrics for apparel, upholstery, automotive interiors, and other technical textiles.   The polyester spun yarn market, although relatively smaller compared to filament yarns, remains steady. It caters to specific applications that require the characteristics of staple fibers, such as softness, warmth, and breathability. The demand for spun yarns is primarily driven by the apparel and home textiles sectors.  Overall, both polyester spun yarn and filament play important roles in the textile industry, serving diverse applications and meeting different market demands. The continuous development of new processes, materials, and technologies in polyester fiber production contributes to the ongoing evolution of the market.
  • Problems and coping strategies in the development of polyester yarn industry under the global economic depression Dec 04, 2023
    Polyester yarn is a synthetic fiber widely used in the textile and manufacturing industries. However, there are some bottlenecks and problems during its development. Here are some possible issues and challenges:   1. Market saturation: The polyester yarn market is already quite saturated, and excess supply may lead to fierce price competition and declining profit margins. The main reason for the homogenization problem of polyester yarn is that there are a large number of similar products on the market and lack unique differentiation characteristics. Manufacturers blindly pursue low cost and high output, while ignoring the uniqueness and innovation of products.   2. Environmental impact: The production process of polyester yarn involves the use of chemicals and wastewater discharge, which has a negative impact on the environment. As environmental awareness increases, consumer demand for environmentally friendly products is also increasing.   3. Quality and technical standards: With the increase in global trade, consumers' requirements for quality and technical standards have also increased. Therefore, polyester yarn manufacturers need to continuously improve their quality control and technological innovation capabilities to meet market demand.   4. Raw material cost fluctuations: The main raw material of polyester yarn is polyester chips, and its price fluctuations can affect costs and profits. Unstable supply of raw materials or large price fluctuations may have an impact on the polyester yarn industry.   5. Emerging competitors: Polyester yarn manufacturers in some emerging market countries continue to rise, encroaching on traditional market share through low-cost production and technological innovation. This has intensified market competition and traditional producers need to take measures to improve their competitiveness.   To address these problems and bottlenecks, the polyester yarn industry can adopt the following strategies:   1. Innovation and R&D: Continuously invest in R&D, improve product quality and technical level to meet consumer demand for high-quality products, and develop green and environmentally friendly production technologies.   2. Brand building: Strengthen brand promotion, establish a good brand image and reputation, and increase the added value of products to resist the pressure of price competition.   3. Resource optimization and energy conservation: Strengthen digital management, optimize production processes, reduce energy consumption, increase efficiency, reduce waste water and exhaust gas emissions, and actively respond to environmental impact issues.   4. Seek market diversification: Explore new market opportunities and develop new application areas, such as high-tech textiles, medical textiles, etc., to reduce dependence on traditional markets.   5. Cooperation and alliances: Cooperate with suppliers, partners and industry associations to share resources and information to jointly respond to industry challenges and improve overall competitiveness.   6. Focus on sustainable development: Pay attention to environmental protection and sustainable development, promote the implementation of green production and circular economy, and meet consumer demand for sustainable products.   In short, when foreign trade companies face competition and economic difficulties, they need to flexibly adjust strategies, innovate thinking, look for new development opportunities, and focus on marketing, quality and service to improve the overall competitiveness of the company.
  • What are the advantages and disadvantages of polyester yarn? Dec 05, 2023
    Polyester yarn is a synthetic fiber with the following advantages and disadvantages:   advantage: 1. High strength: Polyester yarn has higher strength than natural fibers and has good stretchability and wear resistance, making textiles more durable. 2. Good durability: Polyester yarn has the characteristics of light resistance, corrosion resistance and wear resistance, is not easy to deform and age, and has a long service life. 3. Anti-pilling: The polyester fabric has a smooth surface, is not easy to pill, and is not afraid of mold. 4. Quick drying: Polyester yarn has low hygroscopicity, and the accumulated moisture evaporates quickly, making the textile easier to dry. 5. Easy maintenance: Textiles made of polyester yarn do not require special care, are washable and heat-resistant, and are easy to clean and maintain.   shortcoming: 1. Non-breathable: Polyester yarn is relatively non-breathable and prone to stuffiness, so it is not suitable for long-term wear in high-temperature environments. 2. Static electricity generation: Polyester yarn is easy to accumulate electricity and easily generate static electricity, causing discomfort to the wearer. 3. Low hygroscopicity: Polyester yarn has poor hygroscopicity and cannot absorb and release moisture as quickly as natural fibers, which can easily cause discomfort to the wearer. 4. Impact on the environment: Polyester yarn is a synthetic fiber. Its production process requires a large amount of energy and chemical substances, and it is not easy to degrade, which has a certain impact on the environment.   To sum up, polyester yarn has advantages in strength, durability, wrinkle resistance, etc., but has some shortcomings in breathability, moisture absorption and environmental friendliness. However, many companies are currently improving the shortcomings of polyester yarn through blending and special processes. When using polyester yarn products, their advantages and disadvantages need to be considered on a case-by-case basis to meet needs and preferences.
  • What is 100% spun polyester thread? Dec 06, 2023
    100% spun polyester thread is a type of thread that is made entirely from polyester staple fibers. It is a strong and durable thread that is commonly used in sewing and stitching applications. Spun polyester thread offers several advantages, such as:   Strength and durability: Spun polyester thread is known for its high tensile strength, making it suitable for sewing projects that require strong and long-lasting stitches.   Resistance to abrasion: This type of thread is resistant to abrasion, meaning it can withstand friction and wear without easily breaking or fraying.   Colorfastness: Spun polyester thread has good colorfastness, which means it retains its color even after exposure to sunlight or washing, making it ideal for sewing projects that require long-term color retention.   Moisture resistance: Polyester fibers have low water absorption, so spun polyester thread is resistant to moisture damage and mildew, making it suitable for outdoor or water-exposed applications.   Cost-effective: Compared to other types of specialty threads, spun polyester thread is often more affordable, making it a cost-effective option for various sewing projects.   However, there are also some potential disadvantages to consider:   Lack of natural appearance: Polyester thread does not have the natural look and feel of cotton or other natural fibers. Some people may prefer the aesthetic of natural fibers for certain projects.   Heat sensitivity: Polyester fibers have a lower melting point compared to some other fibers, so spun polyester thread may be susceptible to heat damage if exposed to high temperatures during ironing or pressing.   Overall, Chinaspunyarn 100% spun polyester thread is a popular choice in the textile industry due to its strength, durability, and affordability, making it suitable for a wide range of sewing applications. 
  • Is polyester a type of yarn? Dec 12, 2023
    Polyester is not a type of yarn itself, but rather a type of fiber that is commonly used to produce yarn. Yarn, on the other hand, refers to a continuous strand of fibers that can be used for various textile applications.   Polyester is a synthetic fiber made from polymers derived from petroleum. It is known for its versatility, durability, and resistance to wrinkles, shrinkage, and fading. Polyester fibers can be spun into yarn through different processes, such as ring spinning, open-end spinning, or air jet spinning.   Once the polyester fibers are formed into yarn, they can be further processed to achieve different qualities and characteristics. This can involve processes such as texturing, twisting, and dyeing. Texturing adds bulk and texture to the yarn, giving it a softer and more natural feel. Twisting improves the strength and stability of the yarn, making it suitable for various applications. Dyeing involves applying color to the yarn, allowing for a wide range of color options.   The use of polyester yarn has become increasingly popular in recent decades due to its many advantages. Its affordability, wrinkle resistance, and easy care properties make it a preferred choice for both consumers and manufacturers. Polyester yarn also offers versatility in terms of performance, as it can be engineered to meet specific requirements such as moisture management, UV protection, or flame resistance.   In terms of market trends, the demand for polyester yarn has been steadily growing globally. This can be attributed to factors such as population growth, urbanization, and rising disposable incomes, which drive the demand for textile and apparel products. Additionally, advancements in polyester manufacturing technology have led to the production of high-quality, eco-friendly polyester yarns with reduced environmental impact.The polyester yarn market is influenced by various factors including fashion trends, consumer preferences, and sustainability considerations. Sustainability has emerged as a significant concern in the textile industry, and efforts are being made to develop and promote sustainable polyester yarn options. This includes the use of recycled polyester fibers, which help reduce resource consumption and minimize waste.   In conclusion, polyester is not a type of yarn itself but a fiber that is used to produce yarn. Polyester yarn is known for its durability, wrinkle resistance, and easy care properties. It is widely used in the textile industry for the production of apparel, home textiles, and technical textiles. The demand for polyester yarn has been growing, driven by factors such as population growth and advancements in manufacturing technology. Sustainability is also an important consideration in the polyester yarn market, leading to the development of eco-friendly options.  
  • What is difference between polyester and spun poly? Dec 13, 2023
    Polyester and spun poly are both synthetic fibers commonly used in the textile industry. While they share similarities, there are some key differences between them.   Polyester is a synthetic fiber that is made from a polymer called polyethylene terephthalate (PET). It is produced through a process called polymerization, where the PET is melted and extruded into fine filaments. These polyester filaments are then combined to create a strong, versatile fiber. Polyester can be further processed to create different types of textiles, including yarns.   Spun poly, on the other hand, refers to polyester fibers that have been spun into yarns. The spinning process involves twisting or spinning the polyester fibers together to form a continuous strand, which is then wound onto a spool or cone. This results in a yarn with a soft, textured appearance. Spun poly has a more natural and cotton-like feel compared to traditional polyester yarns. Differences: Manufacturing process: Polyester is produced through polymerization, while spun poly is created through spinning polyester fibers into yarns. Texture and appearance: Polyester yarns have a smooth and sleek appearance, while spun poly yarns have a more textured and natural look. Feel and drape: Spun poly yarns have a softer and more pliable feel compared to regular polyester yarns, which can feel stiffer. Strength and durability: Since polyester fibers are often used for their strength and durability, spun poly yarns can inherit these qualities, making them suitable for different applications. Applications: Polyester yarns have a wide range of applications, including apparel, home textiles, industrial fabrics, and more. Spun poly yarns, with their softer texture, are often used in garments, soft furnishings, and other textile products where a softer hand feel is desired.   In a few words. polyester is a synthetic fiber while spun poly refers to polyester fibers that have been spun into yarns. The choice between polyester and spun poly yarns depends on the specific requirements of the intended application, including texture, feel, strength, and durability. Get more polyester yarn from https://www.chinaspunyarn.com/.
  • Recycled polyester yarn is becoming increasingly popular May 23, 2024
    Regenerated GRS (Global Recycled Standard) polyester yarn has huge development potential in the textile industry and can be said to be one of the future trends. The following are several advantages of polyester recycled yarn and the main reasons supporting this trend:   Environmental sustainability: Regenerated GRS polyester yarn is recycled and reused from waste polyester materials, reducing dependence on natural resources and negative impact on the environment. By recycling waste, energy consumption and greenhouse gas emissions can be reduced, and the pressure on limited resources can be reduced, in line with today's society's needs for environmental protection and sustainability.   Resource conservation: During the production process of recycled GRS polyester yarn, there is no need to exploit new oil or natural gas resources. Instead, waste polyester fibers are used to make full use of resources and reduce the generation and accumulation of waste. This not only helps reduce environmental pollution but also reduces manufacturing costs.   Quality and performance: Recycled GRS polyester yarn, with appropriate treatment and processing, can achieve the same quality and performance as traditional polyester yarn. It has excellent strength, durability and abrasion resistance to meet various requirements in the textile manufacturing process.   Market demand: Now more and more consumers are paying attention to environmental protection and sustainable development, and the demand for environmentally friendly products is increasing. Recycled GRS polyester yarn meets this market demand and can provide environmental certification and labels to attract more consumer choices.   In summary, recycled GRS polyester yarn is considered to be one of the future trends in the textile industry due to its advantages in environmental sustainability, resource conservation, quality and performance, and market demand. With the increasing emphasis on sustainability, recycled polyester yarn is expected to see wider application in the market.
  • The difference between ring spinning, air spinning, air jet spinning and vortex spinning May 31, 2024
    1.Ring spinning   Ring spinning refers to the process of drawing a fiber strip from a sliver or roving through a ring wire ring. The winding speed of the bobbin is faster than that of the wire ring, and the cotton yarn is twisted into fine yarn. For example, in carded, combed and blended spinning, the wire ring is driven by the bobbin through the yarn strip to rotate around the steel collar for twisting. At the same time, the friction of the steel collar makes its speed slightly lower than that of the bobbin and is wound. Ring spinning is the most widely used and most common spinning method on the market.   2. Open-End spinning: Open-end spinning does not use spindles, but mainly relies on multiple components such as combing rollers, spinning cups, and false twist devices. The combing roller is used to grab and comb the fed cotton sliver fibers. The centrifugal force generated by its high-speed rotation can throw out the grabbed fibers. The rotation speed of the spinning cup (a small metal cup) is more than 10 times higher than that of the combing roller. The resulting centrifugal effect discharges the air in the cup outward; according to the principle of fluid pressure, the cotton fibers enter the airflow cup and form a fiber flow, which moves continuously along the inner wall of the cup. At this time, there is a yarn head outside the cup, which leads the fibers on the inner wall of the cup out and connects them. In addition, the drilling effect generated by the high-speed rotation of the cup with the yarn tail is like "feeding" cotton fibers while adding yarn rubbing to connect the yarn with the fibers on the inner wall of the cup. It is stretched under the winding tension of the yarn tube, and the yarn is continuously output to complete the process of open-end spinning.   Characteristics of open-end spinning Air-jet spinning has the advantages of high speed, large yarn roll, wide adaptability, simple structure and no need for spindles, steel collars or wire rings, which can double the output of fine yarn.   3.Vortex spinning Vortex spinning is a new spinning method that uses a fixed vortex spinning tube to replace the high-speed rotating spinning cup for spinning. In a sense, vortex spinning is the real air-jet spinning. The fiber strips are fed by the cotton feeding roller, opened into single fibers by the licker-in roller, and fed into the vortex tube at high speed from the cotton conveying pipeline by the action of the air flow. The vortex tube consists of a core tube and an outer tube. There are three tangential air inlets on the outer tube, and the lower end is connected to the blower. The blower continuously extracts air from the tube, and the outside air enters the vortex tube along the air inlet, generating a vortex-shaped airflow. When the rotating upward airflow reaches the core tube, it merges with the fibers entering the cotton conveying pipeline, forming a condensed fiber ring along the inner wall of the vortex tube, stably around the axis of the vortex tube, rotating at high speed, and twisting the fibers into yarn. The yarn is continuously drawn out from the yarn guide hole by the lead-out roller and wound into a bobbin.   Advantages of vortex spinning: fast speed and high output   The spinning speed of vortex spinning machine is 100~200m/min, and the practical speed is generally 100~160m/min. Domestically, vortex spinning machine is used to spin 6~12 British yarn, the spinning speed is 100~140m/min, and the single yield is 600~800 (kg/thousand spindles·h), which is equivalent to 4~5 times that of ring yarn; such as spinning 40 public acrylic yarn, using 10 sets (192 heads/set) PF-1 vortex spinning machines, the output reaches 400kg/h. It is equivalent to the output of 20 sets (4000 heads) BD-200 air-spinning machines, and the output of 40 ring spinning machines with 16320 spindles. The output of one vortex spinning head is equivalent to the output of 2.08 air-spinning heads or 8.5 ring spindles. Since vortex spinning relies on vortex twisting, if research and improvement continue, the spinning speed can continue to increase.   Short process flow and high yield   Vortex spinning is to spin fiber strips directly into cone yarn, so like other new spinning methods, it can save the two processes of roving and winding. Since the breakage rate of vortex spinning is very low, the return loss is small, and the yield is as high as more than 99%.   Strong spinning adaptability and suitable for making fleece products   Vortex spinning can spin fibers with a length of 38~60mm, and is suitable for pure and blended yarns of cotton and chemical fibers. The yarn structure is relatively bulky, so its dyeability, slurry absorption and air permeability are relatively good, and the yarn's anti-pilling and wear resistance are also relatively good. The yarn count range is limited to medium and low count yarns, which are suitable for making fleece products. For example, 38mm long chemical fibers (acrylic, chloroprene, viscose, etc.) are spun into 6~12 count yarns, which are woven into fleece clothes, fleece pants, scarves, cushions, sofa fabrics, furniture fabrics and small tablecloths and other knitted fleece products.   Simple operation and convenient jointing   Vortex spinning uses vortex tubes to form yarn. Since the vortex tube is stationary and has no high-speed rotating parts, the joint is very convenient and simple. There is no need to clean after the end is broken, which improves the working environment. There are no special requirements for the pre-spinning equipment and temperature and humidity. Since vortex spinning has no high-speed rotating parts, there is no problem of high-speed bearing lubrication, less wear and tear, low noise, and easy maintenance.   Production practice shows that there are also some limiting factors in the development of vortex spinning.   a. The range of raw materials suitable for vortex spinning is limited to short chemical fibers and medium and long fibers. Due to the quality of the yarn, its competitiveness in the field of fine yarn is not strong.   b. The yarn structure of vortex spinning is relatively loose, and the long segment has good uniformity, but the strength is low and unstable, which limits its development into the field of fine yarn.   c. Although vortex spinning uses air vortex to replace the rotor of air spinning, it overcomes the wear problem and excessive bearing load caused by the high-speed rotation of the rotor of air spinning, but it still cannot solve the problem of yarn arms formed by the free-end yarn tail when it rotates at high speed in the vortex tube, which leads to greater centrifugal force and tension. Therefore, its spinning speed cannot make a breakthrough.   d. Due to the poor fiber straightness and the short coagulation process, the yarn structure of vortex spinning is loose and the yarn strength is low. Therefore, its products are also limited. It is only suitable for chemical fiber raw materials and spinning of coarse knitting yarn or thick pile yarn, which do not require high strength, or spinning core-spun yarn with filament as the yarn core. Despite this, vortex spinning, which also feeds cotton strips to directly form yarn, has the conditions and possibility to realize the production of fully automated continuous production lines. Since the roving frame, spinning frame and automatic winding machine are eliminated, the floor space, labor and investment are reduced, so it has its unique advantages and will further replace ring yarn and air-spun yarn in the field of knitting yarn. Therefore, it is necessary to continue research and improvement to overcome its disadvantages and limitations and make it a new type of spinning method with unique characteristics.     3.Air-jet spinning Air-jet spinning is a new spinning method that uses high-speed rotating airflow to twist the yarn into yarn. Air-jet spinning uses cotton sliver feeding, four-roller double short rubber ring super-large drafting, and twisting into yarn through a fixed nozzle. After the yarn is drawn out, it is wound onto the yarn tube through a yarn clearer and directly wound into a package yarn. Due to the special spinning mechanism of air-jet spinning, the structure and performance of air-jet yarn are significantly different from those of ring yarn, and its products have a unique style.   Characteristics of air-jet spinning and its products:   a. High spinning speed. Air-jet spinning uses air twisting and no high-speed rotating parts (such as steel wire rings in ring spinning), which realizes high-speed spinning. The spinning speed can reach 120-300 meters/minute, and the output per head is equivalent to 10-15 times that of ring spinning per spindle.   b. Short process flow. Air-jet spinning has two fewer processes, roving and package, than ring spinning, saving about 30% of plant area. Compared with ring spinning, 90 workers are needed for 10,000 spindles, which is about 60% less. The machine material consumption is about 30% lower than that of ring spinning, and the maintenance cost and maintenance workload are also reduced.   c. Good product quality and unique. The comprehensive evaluation of the quality of air-jet yarn is good. Except that the yarn strength is 5-20% lower than that of ring spinning, other quality indicators are better than those of ring spinning. The physical properties of air-jet yarn, such as CV value of yarn evenness, coarse and fine details and yarn defects, are better than those of ring yarn. The hairiness above 3mm is less than that of ring yarn. Although the yarn strength is lower, the strength unevenness is lower than that of ring yarn. It is suitable for weaving of new looms such as rapier looms and air-jet looms, and can increase the production efficiency of looms by more than 2%.   In addition to being similar to ring yarn, the quality of air-jet spinning is also unique. The friction coefficient of air-jet yarn is large, the yarn is directional, and its friction performance is also directional. The wear resistance is better than that of ring yarn, but the hand feel is harder.   By adding some devices to jet spinning, some special yarns can be developed, such as fancy yarn, core-spun yarn, mixed yarn, etc.   d. Wide variety of applications. Jet yarn can be used to make both knitted products and woven products, and has a wide variety of applications. The more common applications include: knitted T-shirt products, with a smooth and plump surface, no skew, few stripes, few stripe defects, anti-pilling, cool and breathable, and a strong three-dimensional sense; bedding, using the characteristics of good and stiff stripes of jet yarn, can obtain a smooth surface, thick feel, crisp and good breathability; leisure products, such as: double-sided leisure wear, sportswear, etc.     Based on the characteristics of jet yarn, unique style products can also be developed. For example, by using the stiffness and roughness of jet fabrics, they can be processed into imitation linen fabrics, crepe fabrics, imitation wool products, etc.
  • What is compact spinning, Siro spinning, compact Siro spinning? Jun 06, 2024
    Compact Spinning: Compact spinning is a new spinning technology that is carried out on an improved new ring spinning frame. Its spinning mechanism is mainly: a fiber cohesion zone is added in front of the traction device of the ring spinning frame, which basically eliminates the spinning twisting triangle between the front roller and the twisting point. After the fiber whiskers are output from the front mouth of the front roller, they first pass through the mesh leather ring on the outer jacket of the special-shaped suction tube. The whiskers move on the mesh leather ring. Due to the contraction and polymerization of the airflow, the whiskers are gathered and rotated through the suction groove of the special-shaped tube, gradually turning from a flat belt to a cylinder. The ends of the fibers are twisted into the yarn, so the yarn is very compact, the yarn appearance is smooth, and the hairiness is less. Compact spinning yarn has higher strength and less hairiness. It is least likely to produce abrasion during the weaving process. Advantages of compact spinning: the yarn has very little hairiness, especially hairiness above 3mm, which also improves the efficiency of the subsequent loom and the smoothness of the fabric; the yarns have strong cohesion and high strength; the yarns are uneven, and the coarseness and fineness indicators are better than traditional yarns. However, the cost of compact spinning equipment is high, which increases the equipment investment of the spinning mill, and except for the great improvement in the hairiness index, the improvement of other yarn indicators such as yarn, coarseness, and fineness is not large.   Siro Spinning: Siro spinning is to use double roving feeding on the spinning frame, and two roving strands parallel to each other and maintained at a certain distance are stretched by rollers in the spinning drafting area, and two small triangles are formed at the front roller jaws, and then they are gathered together and twisted into a yarn strip. Due to the transmission effect of twist, a small amount of twist is added to the single strand before the two strands are twisted together, so the twisted yarn has a different style from the general single yarn. Advantages of siro spinning: The fibers on the surface of siro spinning are neatly arranged, the yarn structure is compact, the hairiness is less, and the pilling resistance is good. Compared with ply yarn fabrics, siro-woven fabrics feel softer and smoother. Siro spinning can be used for woven fabrics and knitted fabrics, and can also replace ply yarn for high-count and high-density fabrics.   Siro Compact Spinning: Two rovings are fed into the same drafting mechanism of the ring spinning machine through the double bell mouth at a certain interval, and are drafted at the same time in a parallel state. After coming out of the clamping point of the front roller, they enter the pneumatic gathering area. The surface of the special-shaped tube with double grooves and negative pressure inside each spinning part is covered with a mesh ring, which is driven by the friction of the output roller. The two strands of fiber outputted by the front roller are adsorbed on the position corresponding to the double grooves on the surface of the mesh ring by negative pressure. The strands of fiber move forward with the mesh ring while being controlled by the gathering and output by the output jaws. The two bundles of fiber after gathering have a relatively compact structure. After slight initial twisting, they are combined at the combination point, and then twisted again and curled onto the yarn tube to become a compact twine yarn with a similar structure to a strand. Advantages of compact siro spinning:Compact siro spinning is a combined spinning method that combines compact spinning and siro spinning. The yarn spun by this technology combines the excellent characteristics and quality of the two spinning methods. Compared with traditional ring spinning single yarn and siro yarn, compact siro yarn has less hairiness, higher strength, and more siro spinning plying effect. The hairiness is greatly reduced during compact siro spinning, especially the hairiness above three millimeters, which is reduced by 70%. It is an ideal raw material for spinning high-end fabrics and has good development prospects.  
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